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Process pain points
The pattern is rigorous, with a dimensional tolerance requirement of ≤± 0.3 cm. Multiple specifications and departments have unified color matching, high batch consistency, and a neat and upright appearance. There are multiple three-dimensional shapes (shoulders, chest, waist)
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planning approach
" Size Chain "; Concept: From fabric pre shrinking to cutting, sewing, and ironing, the entire data loop ensures the same batch and size chart; Adopting segmented three-dimensional ironing to maintain a firm and upright shape.
Core equipment configuration
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01
Pre shrinking+relaxed placement
Reduce the difference in fabric shrinkage
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02
Computer cutting bed+strip grid system
Automatic alignment error of stripes/grids ≤ 1 mm
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03
Tuokayma Data Hanging System
Each bound size table automatically assigns a corresponding process path
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04
Segmented three-dimensional ironing machine
Shoulder, chest, and waist independent molds, temperature/pressure/time formulation
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05
Stereoscopic shoulder machine
One time molded shoulder arc reduces the difference in manual shoulder pads
Layout key points
After pre shrinking, set a relaxation zone of ≥ 24 hours at the same temperature and humidity
Three dimensional ironing area with independent air conditioning, temperature 22 ± 2 ℃, humidity 55 ± 5% RH
Finished product suspension buffer ≥ 4 hours, fully shaped before packaging to prevent deformation during transportation