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Process pain points
Multiple small components such as collar, sleeves, placket, and Kevlar have high alignment accuracy; Traditional manual transmission is prone to misalignment and wrinkling. Multiple varieties in small batches, frequent changes in collar and sleeve styles, and significant auxiliary time required for template and fixture switching. The requirement for post ironing is "clear bone lines and a neat and straight surface", and the order of local and overall ironing directly affects the smoothness of the appearance.
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planning approach
The "component prefabrication+mainline single piece flow+template quick switching" mode: small components are prefabricated in the hanging branch line, while the mainline is only responsible for assembly; The template library is located near the corresponding workstation, and the switching time is compressed to the minute level; The back track adopts segmented ironing, starting from the bone position and then the flat surface, to avoid repeated pressing and ironing.
Core equipment configuration
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01
frontend
Fabric inspection machine+loose fabric rack+strip to grid laying machine, supporting automatic alignment of stripes/grids.
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02
branch
Collar, special hanging loop for Kefu, equipped with automatic bag opening and automatic nail collar hook unit.
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03
main storyline
Support dual-mode hanging of "single piece flow+small batch", and the workstation screen can call different collar template images.
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04
back-end
Three dimensional ironing machine+steam recovery system; Adjustable tunnel style ironing line, compatible with three-dimensional molds for pants and tops.
Layout key points
The component branch line is connected to the main line in a "fishbone" manner, and the prefabricated track is lower than the main line to avoid component backflow conflicts; The template library is located on the slide rail directly below the corresponding workstation, and can be easily accessed by pushing or pulling; The ironing area is arranged in the order of "bone position → plane → three-dimensional", and the steam main pipe supplies steam on both sides to ensure stable pressure at the end.