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Process pain points
Small size, multiple cutting pieces, easy to lose, high safety standards (no metal, no sharp angles), multiple color splices, difficult to control color difference
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planning approach
" Safety+Color Batch; Dual track: Cutting by color batch for centralized production, hanging support; Color/Code "; Dual sorting; No metal detection throughout the process to ensure the safety of children.
Core equipment configuration
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01
Small cutting dedicated cache box
RFID per cartridge, system tracking
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02
Tuokayma three-level sorting
Color batch → Size → Complete set, automatic pairing
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03
Metal free specialized sewing machine
Needle shuttle detection+automatic alarm for broken needles
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04
Needle testing machine+needle testing waiting area
100% pass through, NG products automatically reflux
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05
Soft folding machine
Low pressure folding to prevent collar deformation
Layout key points
The cache box area is located near the cutting outlet to reduce the handling of small pieces
The needle testing machine is set up before the final inspection to avoid metal contamination in subsequent stages
The packaging area is on the same level as the main line, and the chute is directly fed into the folding machine to reduce falls